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THE WORLDS LARGEST WHEEL LOADER People in the construction industry or big vehicle fans may think that the awesome Caterpillar 994 D is the worlds biggest mining loader. They would be wrong! It is in fact the L-2350 made by Le Tourneau of Longview, Texas, USA. The Cat 994 D did have the worlds largest tires though, So don't be too upset, Caterpillar fans out there!
When it comes to these big loaders,
whether it's made by Le Tourneau, Caterpillar or Hitachi, just to name a
few, if you see them out on the field chances are that they are doing the
biggest jobs on earth. Most commonly used for hauling and dumping natural
resources, they are also used for other industries and can be seen all
over the world. From mines in
Cancun Mexico to various job sites in Europe and the Middle East, all
the way to mines in
Dominican Republic, indeed these loaders are used all over the world.
Designed to center load haul trucks with
capacities of up to four hundred tons, the L-2350 provide a safe normal operating payload
of seventytwo tons, a twentyfour foot lift height, and an eleven and a half foot reach.
These dimensions are quite huge, and no other front wheel loader can match up to
it.
We must also remember that the operational
weight of this loader is two hundred and fiftyeight tons. It is one big earth mover.
A sixtyfive liter engine! That's about thirty times
larger than a standard car engine! Each cylinder, of which there are sixteen,
are over four liters in size. The engine compartment alone is as big as a
family car. The shovel bucket has a very large capacity of
fiftythree cubic yards.
The bucket can shovel up eighty tons of material
in a single scoop! One cubic yard of earth weighs one ton, so the bucket holds
fiftythree tons, but the earth, soil etc in the scoop is not flush with it
so this amount is correct at eighty tons.
These multiple remote control modules (RCMs)
use a 32-bit processor and connect directly to sensors, drive outputs, and
operator controls. The MCM uses a Pentium-class microprocessor to control the
entire system from the cab of the loader. The RCMs are distributed around the
loader, providing the MCM with the information needed to effortlessly control
and monitor the entire loader.
We continue to talk big when we mention the fluid
capacities that the L-2350 Wheel Loader utilizes. The fuel alone tank holds one
thousand and fifty gallons of diesel, while there is three hundred and
twentyfive gallons of
hydraulic fluid in the hydratank and one hundred and thirty gallons of coolant keeps
the engine from overheating. The gearbox has a mere seven gallons of oil in
its sump and the engine crankcase and filtration units bathe in sixtysix gallons of oil. The L-2350 also uses the worlds biggest tires, this was
once a record that Catepillar owned but the L-2350 has excelled itself
there too! In the image below we can see that the tires or no mean things
in themselves. Care has to be taken whilst working around these big
machines, as a person could be run over without the driver even knowing
about it. The man below should be wearing a Hi-Viz vest as part of
standard operating procedures.
In 1934 Mr. R.G. Le Tourneau
and Harvey Firestone introduced the first pneumatic tire, designed specifically
for earthmoving vehicles. Firestone recently developed the 70/70-57 SRG DT
tire for the L-2350. Le Tourneau and Firestone claim it is the largest tire in
the world situated on the world's largest loader. The tire, fitted on a Titan
rim, has an overall diameter of thirteen feet, a width of five feet eight inches and a
total mass of nearly eight tons including rims.
At nearly seven tons each not including the weight of
the rim, the Cat 994 D uses smaller size 58/85-57
tires, the Le Tourneau uses the 70/70-57 size tires. Again these vehicles are beautiful statements
of engineering skill and prowess, huge strong robust and as reliable if not more
than a family saloon.
Each wheel on the loader is independently and
electronically driven, this gives positive traction and increases the stability
with shift free operation. This feature has been utilised for over forty years by
Le Tourneau. The electric drive system that manages the wheels gives a longer
life span to the tires and gives more room for the driver to concentrate on
operating the shovel as opposed to getting the right gear for each movement. Le Tourneau also states that the constant
speed engine gives better fuel efficiency and increases the life of the engines
working hours. The electric-drive system consists of an
engine/generator set, a solid-state Silicon Controlled Rectifier (SCR), and dc
traction motors coupled with planetary drivers. There are no drive shafts or
transmissions to wear out. These loaders generally work in open cast
mines where they shovel tens of thousands of tons of over burden every working day. The two
images below show the Le Tourneau L-2350 earning her keep as she shovels
aggregate into a large truck at a rate of about eighty tons per scoop! The
L-2350 can actually load a four hundred ton truck in just five passes or a three
hundred and twenty ton
truck in only four passes and at this rate mining productivity is very fast, an
eighty
ton truck of course is filled in just one pass. The remarkably efficient L-2350
has advanced the speed of mining to a excellent degree.
These loaders it is appreciated work in very
dusty environments and a technology that Le Tourneau utilizes is a self-purging
KLENZ air filtration system that will work for five thousand hours before the need to
change the filter element. Moisture is removed form the air through a
mist eliminator panel that automatically removes dust particles. The life span
of the filter is increased with a system that actually sends air back through
the filter in a self cleaning mode and blows it back outside.
These wheel loaders earn their keep working in
mines around the world, they have to be maintained to a very high degree as a
redundant vehicle would lose money for the mining company every hour the wheel
loader is not used. The pictures below depict some clear images of
these tires, that are fitted with 'snow' chains. It was discovered that with the
use of these snow chains that more traction was possible on muddy as well as
just snowy ground.
Also these heavy duty chains, weighing
up to five tons each, protect the tires from damage. Replacing a
damaged tire is very costly, both in man hours and direct expense, as
the cost of each tire is around sixtythree thousand dollars plus a couple of grand in labor
that's a lot of money to replace a flat tire! In 1995, Michelin made what was then the
largest radial tire in the world, the 55/80 57 X Mine D2 for the Caterpillar 994
wheeled loader at over five tons each not including the weight of the rim.
The drivers of these loaders inspect the fitting of the snow/protection chain on
the huge tires.
Fitting these chains to the tires
is a mammoth task in itself, but it's worth the hassle because the tires
are so expensive and productivity of the loader is seriously thwarted by a
puncture or any damage to them.
THE CATERPILLAR 994D Make no mistake, the Caterpillar 994D is also a seriously
big loader, alas, it's not the worlds biggest as already stated but at the time,
it did employ the use of the worlds largest tires, until the Le Tourneau L-2350
came along and spoilt it!
The Caterpillar 994D has a V16 diesel engine
that delivers fifteen hundred horse power, which is more than adequate for the work that it undertakes.
It is equipped with a four exhaust stack system and each tailpipe is dedicated to
the removal of exhaust from four cylinders, and this causes the engine to behave
more like four engines operating in tandem. Every single part of the engine apart from a
few solenoids, is painted in thick heavy duty industrial paint for added
protection from the elements of the environment that these loaders work in.
A Cat 994 series below, fitted with tire
chains. These chains add a fair few extra ton of weight to the
loader, but with the amount of protection that they supply to the tires,
its worth all the extra fuel that is used to drive it.
Those chain covered wheels have a serious
business look about them!
The
Cat 994F may not be the world largest loader but it is still a giant amongst giants.
Ladders and a flight of stairs are needed for the driver to get to his cab on
the second floor of his vehicle.
Click Here to see
my other webpage on the Komatsu Mountain Moving WA1200-3 Wheel Loader.
This loader is very nearly the worlds largest but has to take second
place, it is still worth reading about though. Page created November 22nd 2002. Updated November 15th 2012 |